bevel planetary gearbox

bevel planetary gearboxes
Ever-Power planetary gearboxes are compact battery power for coaxial applications where higher torques are required in limited spaces. Users reap the benefits of compact top-class drive technology with especially high power densities and unquestionably smooth running also at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Bevel Planetary Gearbox Nominal torque on output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input swiftness: N1maxzul [min-1] up to 5250
Right angle drives offering the output options of spiral bevel gears with also higher ratios. Input side planetary stage in four sizes, suitable for any motor desired. Outside spiral bevel stage for effective options such as hollow shaft, shrink disk, straight sided splined bore and internal involute spline. Gearbox sizes can be mixed and optimised for optimum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. velocity Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Output shaft diameter From 14 to 65mm based on the gearbox size
Motor shaft diameter From 8 to 55mm depending on the gearbox size
Gear arrangement Plenty of differents gear arrangements available
Bevel gearboxes can be realized using bevel gears with directly, helical or spiral teeth. The axes of bevel gearboxes generally intersect at an angle of 90 degrees, whereby various other angles are also basically possible. The path of rotation of the drive shaft and the result shaft could possibly be the same or opposing, depending on the installation circumstance of the bevel gears.
The simplest kind of bevel gearbox has a bevel gear stage with straight or helical teeth. This kind of gearing is certainly cheaper to produce. However, since only small profile coverage could be recognized with gearwheels with straight or helical teeth, this bevel gearbox operates quietly and has less transmittable torque than other bevel gear the teeth. When bevel gearboxes are used in combination with planetary gearboxes, the bevel gear stage is usually realized with a ratio of just one 1:1 to be able to maximize the transmittable torques.
Another version of bevel gearboxes results from the utilization of spiral gearing. Bevel gears with spiral teeth could be in the form of spiral bevel gears or hypoid bevel gears. Spiral bevel gears possess a high degree of total insurance coverage, but are already more expensive to manufacture than bevel gears with straight or helical teeth due to their design.
The benefit of spiral bevel gears is that both the quietness and the transmittable torque can be increased. High speeds are also feasible with this type of gear tooth. Bevel gearing generates high axial and radial loads during procedure, which can only become absorbed at one aspect because of the intersecting axes. Particularly when it is utilized as a quickly rotating drive stage in multi-stage gearboxes, special interest must be paid to the program existence of the bearing. Also, unlike worm gearboxes, self-locking can’t be recognized in bevel gearboxes. When a right position gearbox is necessary, bevel gearboxes can be utilized as a low-cost alternative to hypoid gearboxes
The advantages of bevel gearboxes:
Use when installation space is limited
Compact design
Can be combined with other types of gearbox
Fast speeds when spiral bevel gears are used
Low-cost alternative to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower performance level than planetary gearbox
Noisier
Lower torques in single-stage tranny ratio range
Ever-Power is engaged in the field of manufacturing Bevel Planetary Equipment Box with optimum design feature and latest technology of improving the geometrical accuracy of the gear tooth profile with the team of experienced specialists. We are a leading manufacturer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Rated Torque : 0.5 Kg-m to 100000 Kg-m
• Insight Power : 0.25 HP to 100 HP
• Input Rate : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Motor / Hydraulic Motor
• nput Type : Hollow Input/ Free
Ever-Power Bevel Planetary Equipment Boxes consist of an Internal toothed Ring Gear to which are set 3 World mounted on the Planet carrier engaging also with sunlight Gear (Pinion) and reduced Output quickness is taken through Planet Carrier and Ring Equipment is remain stationary. Output shaft keeping the same direction of rotation as Input.
Ever-Power Bevel Planetary Gear Boxes trusted in Material Handling Equipments, Mechanical Industry, Glucose Industry, Cement Industry, Chemical Industry, Food Industry, Structure Industry, Agricultural Sector, Power Industry, Cellular Cranes and Over head Cranes etc
Ever-Power Gear Transmissions offers Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Engine, Planetary Winch Drive, Planetary Creep Drive, Planetary Glucose Crystallizer Drive, Bevel – Planetary Drive, Durable Planetary Drive ,Custom Build Planetary Gearboxes, Equivalent Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Gear Boxes are Solid Insight, Solid Output, Hollow Insight, Hollow Output, Solid Output Splined Shaft, Solid Insight Splined Shaft, Hollow Output Splined Shaft, Hollow Insight Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Equipment Boxes are manufactured from excellent quality raw materials such as for example Alloy Steel EN8/Sobre9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/EN353, Cast Steel IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Steel and Hardened Steel.
Ever-Power Bevel Planetary Equipment Boxes are highly efficient, Compact in Size, having high Shock Load Capacity, suitable for Continuous Cyclic Loads, Reversible Drive, Installation in virtually any Position, Torque Multiplication, Insight and Output Rotation in same direction
The bevel planetary selection of gearboxes is of modular design and is developed and designed to specifically meet up with the multiple requirements of our customers. The combination of floor gears and precision equipment components ensures performance effectiveness and high uptime. Today’s selection of bevel planetary gearboxes contains four sizes, each as solitary, dual or triple stage style. This allows overall tranny ratios from i = 3:1 to i = 512:1 to become realized. Each gearbox variant is also available as precision style with reduced backlash.
Innovative solutions for all applications and several options – often special customized solutions – are integral parts in the portfolio of Ever-Power
Case – hardenend and surface ring gears
Case – hardenend and floor planet gears and sun
pinions guarantee high tranny quality and long
lifetime
Low Backlash
Easiest mounting of engine through flexible flange
system
High flexibility with tested hollow drive shaft system
Integrated axial length compensation to pay
for thermal expansion of the motor shaft
High efficiency and soft running through high tooth
flank quality, world gears with needle roller bearings
and top quality lubricant
High torsional stiffness and high emergency off torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from i = 3:1 to we = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth running achieved through the use of spiral
bevel gears (Gleason type)
Quick availability and short delivery times.
7 harmonically created sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 reduction stages
Particular seals (labyrinth seals or double seals with individual grease-filled chamber) that protect against lubricant leakage and contamination.
Output hollow shafts: cylindrical with keyway, cylindrical hollow shaft intended for shrink disc, and splined shaft.Input variations with adaptors for IEC, NEMA and hydraulic motors, flexible and liquid couplings, clutches and torque limiters.
Accessories such as for example torque hands, shrink discs, backstops and brakes, essential oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These compact shaft mounted Ever-Power gear reducers include a mixture of planetary and bevel helical gears that takes advantage of the strengths of every technology: compact size, reliability and easy maintenance. The BPH group of correct angle gearboxes combines one gradual helical stage with a set of Gleason bevel gears and one or more planetary stages. The look of these compact gear units is based upon specific analyses using FEM methods, which means performance, duration and silence. These lighter, smaller sized equipment reducers surpass traditional solutions, ensuring shorter production times and lower production costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Transmitting Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Technology | Plastics & Rubber Technologies
Ever-Power delivers a complete drive whose parts are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective when compared to a stand-alone planetary gear unit, adapter, coupling, and engine.
A planetary gearmotor is smaller sized (shorter), as intermediate elements such as for example adapter flanges and couplings are not necessary.
Numerous variants ensures optimum adaptation to the application form.
Finely graded equipment ratios because of the high variance of the Ever-Power gearmotor at the input end.
Short delivery situations for standard variants of 4 – 16 weeks, based on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The required data and dimension sheets for project planning are available immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D models and 2D dimension sheets in the freely accessible DriveCAD tool.
Comprehensive selection of additional components available from the entire Ever-Power modular concept.
Comprehensive worldwide sales and service network.
Ever-Power as system and solution provider exactly who products complete drive systems from one source.
Ever-Power is China s leading manufacturer of Planetary Gearboxes for sector applications in material handling, sugar, marine, defense, cement, chemical, meals, power, agriculture and more. Ever-Power planetary gearboxes have modular design, great quality, high energy performance, low noise, long provider lifestyle, high radial loading ability, and all at affordable prices with stellar Ever-Power support. Our quality range contains Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, sugar mill drives with foot and shaft installed.
All Ever-Power planetary equipment units are offered in high capacity ranges with tested Ever-Power quality. Ready offered sizes guarantee not merely a big torque spectrum but also something range that provides you with multiple options. Make the most of the flexibility Ever-Power provides, leverage the advantages of Ever-Power planetary gear units. Right here, you will find off-the-shelf, highly sophisticated drive and gear unit solutions. Our standard product range already contains solutions for a sizable number of specific requirements that need to be taken under consideration in a great variety of applications.
Ever-Power also producers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in demanding industrial environments including Product packaging, Textile, Chemical, Sugar, Material Handling Gear, Mining, and Steel industries.

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