Many of our projects are unique within the sector and represent some of the most challenging sizes and geometries of gears produced today. We maintain a wide selection of rare gear shaping devices along with advanced CNC milling and turning centers, that allows us to produce a vast array of gear, sprocket, function, and rack sizes, styles, and patterns.
To attain the high rack strength the customer required, the root of one’s teeth were hardened together with the tooth flanks. Finally, precision grinding was used to achieve the needed flatness tolerances on the trunk and sides of the rack.
At Industrial Sprockets & Gears, Inc., we can handle manufacturing complicated gears and sprockets that no other manufacturers can create. The part shown here is a gear rack for Woodworking Industry helical gear rack that is utilized on a Maag gear manufacturing machine. The gear rack is 6′ long, includes a nominal cross-section of 3” by 2”, and is constructed of 4130 steel.
The customer needed an upgraded part which is necessary to the operation of their machine and had previously been struggling to find someone with the capacity to slice the required size of helical rack. Often customers contact us because OEM parts are no longer available or are price prohibitive. Often, clients have found that the grade of replacement parts made by us exceed the quality their OEM parts.
To achieve the high rack strength the customer required, the main of one’s teeth were hardened along with the tooth flanks. Finally, precision grinding was used to achieve the required flatness tolerances on the trunk and sides of the rack.
At Industrial Sprockets & Gears, Inc., we can handle manufacturing complex gears and sprockets that no other manufacturers can generate. The part shown this is a helical gear rack that is utilized on a Maag gear manufacturing machine. The apparatus rack is 6′ lengthy, includes a nominal cross-section of 3” by 2”, and is made from 4130 steel.
This integrated and coordinated development of thermoforming machines and tools is our most important customer benefit and unique on the thermoforming market. With the comprehensive know-how of our skilled experts in both device and machine engineering, our clients benefit from a unique synergy effect that leads to an increased service life of both machine and equipment, as well as an optimal formed component quality. We try to surpass your expectations and make sure your success with this quality.
For a long time, a machine tool builder had manufactured their own precision gear racks to accomplish ultra-precise positioning on their machines. They also needed this because their essential customers demanded that their devices maintain accurate positioning with no mistake compensation on the axis.
To save costs, 
they wanted to look for a gear rack supplier who could attain the same tight rack tolerances and performance level that that they had come accustom to.
Choosing from their wide range of standard rack & pinion drives, ATLANTA offered a Ultra-High Accuracy DIN 4 (UHPR) equipment rack, which got a total pitch deviation of less than twelve microns (< 0.012 mm) over a one meter length. The actual pitch deviation was measured at 20º C and marked on each rack.